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五軸加工零件簡介與優勢分析

傳統(tong)零(ling)件(jian)(jian)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)廠中(zhong)普(pu)遍采用三軸(zhou)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)心(xin)和(he)立式(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)心(xin)來(lai)完(wan)成工(gong)(gong)(gong)件(jian)(jian)的銑削加(jia)(jia)(jia)(jia)工(gong)(gong)(gong),隨著制造(zao)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)技(ji)術的發展(zhan),傳統(tong)CNC加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)普(pu)遍使用的球頭銑刀,雖(sui)然好處(chu)很明顯,但如應(ying)用立式(shi)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)中(zhong)心(xin),其底面(mian)線速(su)則為零(ling),光潔(jie)度也(ye)較差,這樣傳統(tong)CNC加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)的弱點(dian)就逐(zhu)漸(jian)顯現出來(lai)。而五軸(zhou)加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)零(ling)件(jian)(jian)可以不(bu)改變工(gong)(gong)(gong)件(jian)(jian)在機床上的位置而對(dui)工(gong)(gong)(gong)件(jian)(jian)的不(bu)同(tong)側面(mian)進行加(jia)(jia)(jia)(jia)工(gong)(gong)(gong),可大(da)(da)大(da)(da)提高棱(leng)柱形(xing)零(ling)件(jian)(jian)的加(jia)(jia)(jia)(jia)工(gong)(gong)(gong)效率。


首先是五軸加工零件有哪(na)些優勢


1、五軸加(jia)工零件減少加(jia)工時間


在五軸(zhou)加(jia)工(gong)零件中(zhong),平(ping)端立銑(xian)刀(dao)用(yong)于保持(chi)復雜模具(ju)加(jia)工(gong)表面(mian)的(de)垂直狀態,這可以大大減(jian)少加(jia)工(gong)時間(jian)。五軸(zhou)加(jia)工(gong)中(zhong)心的(de)原理(li)也適(shi)用(yong)于帶有傾(qing)斜角度表面(mian)的(de)側銑(xian),這樣(yang)可以消除(chu)球頭銑(xian)刀(dao)引起的(de)肋狀線(xian),使模具(ju)的(de)表面(mian)效(xiao)果更加(jia)理(li)想(xiang),同時也減(jian)少了因為(wei)需要(yao)清潔模具(ju)表面(mian)的(de)手工(gong)工(gong)作(zuo)量。


2、五軸(zhou)加(jia)工(gong)零件提高加(jia)工(gong)精(jing)度


通過五軸加(jia)工零件,可(ke)以減少(shao)二次(ci)裝(zhuang)夾,產生(sheng)錯誤的(de)可(ke)能性大大降低,保證(zheng)了加(jia)工精度


3、五(wu)軸加工零件(jian)生產效率高(gao)


五軸(zhou)加(jia)(jia)(jia)工(gong)零件中(zhong)(zhong)心可有(you)效(xiao)地減少零件的(de)加(jia)(jia)(jia)工(gong)時(shi)間(jian)和輔(fu)助時(shi)間(jian),五軸(zhou)聯(lian)動(dong)加(jia)(jia)(jia)工(gong)中(zhong)(zhong)心的(de)主軸(zhou)轉速和進(jin)給量(liang)的(de)范圍(wei)大(da)(da),允許機床(chuang)進(jin)行(xing)大(da)(da)切(qie)(qie)削量(liang)的(de)強力切(qie)(qie)削,五軸(zhou)聯(lian)動(dong)加(jia)(jia)(jia)工(gong)中(zhong)(zhong)心目前正進(jin)入高(gao)速加(jia)(jia)(jia)工(gong)時(shi)代(dai),五軸(zhou)聯(lian)動(dong)加(jia)(jia)(jia)工(gong)中(zhong)(zhong)心移(yi)動(dong)部件的(de)快速移(yi)動(dong)和定位及(ji)高(gao)速切(qie)(qie)削加(jia)(jia)(jia)工(gong),減少了半(ban)成品的(de)工(gong)序間(jian)周轉時(shi)間(jian),提高(gao)了生產效(xiao)率。